Introduction
The photovoltaic industry single line capacity is getting higher and higher, how to achieve both speed and precision? How to meet the demand of oversized layout, which requires a larger arm span robot to realize compatibility? Vision system and robotic cooperation, how to realize the real meaning of “eyes and hands fast”? Customers and market demand is the source of enterprise innovation. Listening to customers’ voices and continuously launching products and services that meet customers’ needs are the embodiment of the enterprise’s “customer-centered” service consciousness.
We found that the above problems have become difficult for customers. Based on AUCTION industrial product platform, market-oriented, the new generation of photovoltaic layout robot AN25-12, for the photovoltaic industry intelligent industrial upgrading to provide one-stop robot solutions.
Customer pain points
“The photovoltaic industry’s single production line capacity requirements are getting higher and higher, the robot working frequency is getting faster and faster, under the premise of constant growth rate but also to protect the accuracy requirements. And high-speed operation of the robot often leads to rack shaking, which in turn affects the overall accuracy of the layout, so we have to think of ways to reinforce the equipment.” The person in charge of customer automation talked about, for photovoltaic enterprises, the high speed and high precision of the product, is to ensure that it is in the fierce competition in the market to maintain the core competitiveness of the necessary factors.
Solutions：
The special robot for photovoltaic layout adopts the special design of high inertia and high rigidity, which can give the robot faster movement speed in each axis, ensure the reliability in long time operation, and lay the foundation for realizing “high speed + high precision”.
System Upgrade:
By adopting the new iBot control system developed by AUCTECH, the AUCTECH PV layout robot not only reduces the speed to less than 5 seconds/cycle, but also has a smoother motion trajectory.
Large Arm Spread + High Load
Compatible with a full range of layout needs
“The existing robot’s arm span was only 2 meters, which was often stretched when faced withend-customers’ oversized layout needs. As a result, not only did the workload increase, the design and manufacturing costs increased, and the corresponding riskiness was much higher.” The head of the customer delivery chain said as much during an interview.
Solutions
Large Arm Spread
The arm span of the robot for photovoltaic layout has been extended from 2013mm to 2110mm, and by optimizing the mechanical structure, the advantages of the large arm span are brought into full play.
High Load
The load capacity of the robot has been increased from 10kg to 12kg, which is able to cope with the load demand in the process of upgrading the layout machine.
Customized vision systems
More efficient production, easier to use
Customer pain points
“Driven by the demand for flexible and intelligent production lines, the cooperation between vision systems and robots is becoming more and more mature. However, the current conventional integrated solutions not only still have barriers in technology, but also make subsequent commissioning and service more difficult.” said the customer’s after-sales service personnel.
The Solution
One-stop solutionRelying on the perfect solution system, AUCTECH not only provides customers with robotic products, but also meets the needs of customers and customized development of a complete set of layout vision solutions. By upgrading the integrated solution of “Robot+Vision” to a one-stop solution, AUCTECH realizes the true meaning of “clear eyes and quick hands”.
The demand for automation in the PV industry continues to rise. Relying on its excellent robotics product portfolio and intelligent manufacturing solution planning and implementation capabilities, AUCTECH has launched a new robot specialized in PV nesting, which provides an “efficient tool” for the comprehensive upgrade of intelligent manufacturing in the PV industry.
In the future, AUCTECH will continue to explore the application process of PV industry chain and provide one-stop robotic solutions for different industries.